DeVilbiss part numbers explained
If you have ever stared at DV1-C-BAR-13-B+ on an invoice and wondered what half of it means, this is for you. DeVilbiss part numbers look like noise — but the DV1 range is completely readable once you know the pattern, and reading it saves you ordering the wrong gun.
The DV1 code, decoded
DV1 – C – BAR – 13 – B+
family · cup · gauge · tip · air cap
- DV1The model family.
- C / UC comes with the gravity cup. U is gun only.
- 000 / BAR000 is standard. BAR has the digital pressure gauge in the handle.
- 13Fluid tip in tenths of a millimetre — so 1.3mm.
- B+The air cap. B and B+ are basecoat; C1+ and C2+ are clearcoat.
C or U — what's in the box
C means the gun arrives with its gravity cup. U means gun only.
U code expecting a complete kit, and a gun turns up with nothing to put paint in. Already have DV1 cups on the shelf? U saves you money. If not, you want C.000 or BAR — the digital gauge
Worth understanding rather than dismissing as a gadget. The gauge reads inlet pressure at the gun, not at the wall regulator. Between your regulator and your gun sits hose length, couplers, and a compressor that sags the moment someone else starts using air. All of it eats pressure.
Set by the wall gauge and you are guessing. Set by the gun gauge and today's clear lays the same as yesterday's.
The two digits — fluid tip size
Tenths of a millimetre. 13 is 1.3mm, 10 is 1.0mm, 15 is 1.5mm. That is all there is to it.
| Tip size | Typically used for |
|---|---|
| 1.0 – 1.2mm | Clearcoat and light metallic basecoat |
| 1.3mm | The all-round bodyshop default — most shops run this if they run one |
| 1.4mm | Heavier basecoat and sealer |
| 1.5mm + | Primer and high-build |
The suffix — air cap
This is where basecoat and clearcoat guns diverge, and it is the part most people get wrong.
| Cap | What it does |
|---|---|
| B | Standard basecoat cap |
| B+ | Wider fan — better on larger panels and full resprays |
| C1+ | The everyday clearcoat cap. Suits most 2K clears |
| C2+ | Moves more material. Comes into its own on higher-solids clears and full panels |
A DV1 Basecoat and a DV1 Clearcoat are not the same gun with a different sticker. The air cap and the atomisation behind it are set up for different jobs — coverage without mottling on one, flow-out and gloss on the other.
Reading it back
DV1-C-BAR-13-B+DV1, supplied with cup, digital gauge, 1.3mm tip, wide-fan basecoat cap.
DV1-U-000-12-C1+DV1, gun only, standard, 1.2mm tip, everyday clearcoat cap.
The rest of the range
Here is the honest bit. Outside the DV1 family, DeVilbiss part numbers tell you nothing. 905052, 905100 and 905114 are sequential catalogue numbers with no embedded meaning. You cannot work out the tip size from the code — and neither can we. Go by the description, or ask.
-CB denoted the Carbon Edition — a limited-run carbon-wrapped body. It was cosmetic: a 905157-CB sprayed identically to a 905157. The Carbon Edition has now been discontinued, so if you see one listed elsewhere it is old stock. The standard PROLite is the same gun to spray.PROLite air caps
The PROLite — which you may still know as the GTi PRO LITE — uses named air caps rather than coded ones. Choosing between them makes more difference to your finish than almost anything else on the gun.
| Cap | Best for | Air use | Fan |
|---|---|---|---|
| TE10 | Standard water and solvent basecoats, air-dry and MS clears. The all-rounder | 280 lpm 9.9 cfm |
290–310mm |
| TE20 | Clears, especially HS and UHS. Higher flow than the TE10 | 350 lpm 12.4 cfm |
285–300mm |
| TE25 | As TE20, with a narrower fan | 350 lpm 12.4 cfm |
270–285mm |
| T110 | Higher-solids clears. Widely regarded as the most forgiving cap in the set | 265 lpm 9.4 cfm |
260–290mm |
| HV30 | True HVLP. Waterborne basecoat and clear, maximum transfer efficiency | 460 lpm 16.3 cfm |
300–325mm |
Names that changed
DeVilbiss has renamed several ranges, which makes hunting for spares harder than it should be.
| Old name | Current name |
|---|---|
| GTi PRO LITE | PROLite — same gun |
| GPi | GPG — same gun |
If you have an older gun and are looking for parts, search the current name.
Gravity, suction or pressure?
| Feed | How it works, and who uses it |
|---|---|
| Gravity | Cup on top, feeds down. What most bodyshops use for colour and clear |
| Suction | Draws from a cup below. Useful for larger volumes, or where a top-mounted cup fouls the panel |
| Pressure | Fed from a pot or pump. Production kit — sprays all day without refilling and moves heavier materials. Commercial vehicle, plant and agricultural work |
Which gun, roughly
| Gun | What it is for |
|---|---|
| DV1 Basecoat | Flagship colour gun. Metallics, pearls, low-VOC |
| DV1 Clearcoat | Dedicated lacquer gun, tuned for flow-out and gloss |
| DV1s | The small one. Smart repair, spot work, blends |
| PROLite | The UK bodyshop default. Composed on difficult materials |
| GPG | The workhorse. Primers, synthetics, 2-pack commercial |
Still not sure?
Contact us before you order. Getting a tip size or an air cap wrong is an expensive mistake to unpick, we're happy to guide you before you place your order. Just get in touch.